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Exhibition Materials: Roll-Up, Pop-Up Wall, Leaflets — a Checklist

Small-business marketing9 min read · Updated:

In brief

The core exhibition materials are a backdrop wall (or banner), a roll-up banner at 85×200 cm or 100×200 cm, DL or A5 leaflets on 130–170 g/m² coated paper and business cards at 85×55 mm (the UK and Irish standard; 90×50 mm is common elsewhere in Europe) on board of around 350 g/m². Start preparing 6 weeks before the show and send your files to print no later than 2 weeks before you travel: small formats as a PDF with 3 mm bleed, large formats as a PDF at 1:10 scale with images equivalent to 100–150 DPI at 1:1. Print your contact QR code at no less than 1/10 of the scanning distance, which means at least 2 cm on a business card and 10–15 cm on a roll-up.

An exhibition stand has a few seconds to stop a passer-by and a few minutes to turn a conversation into a lead. That's why your exhibition materials need to work as a single system: the backdrop wall says who you are, the roll-up says what you offer, and the leaflet, business card and QR code make it easy for people to get back in touch after the show. Below you'll find a list of materials, a 6-week timeline, principles for a consistent design, a simple way to work out print runs and tips on transport.

Which exhibition materials should you prepare?

The exact kit depends on the size of your stand and your budget, but the core is almost always the same: a large background graphic, one or two roll-ups, something to hand out and something to capture contact details. Before you design anything, get the exhibitor manual from the organiser: stand dimensions, maximum build height and fire safety requirements (some venues insist on certified flame-retardant materials).

On a small 2×2 m shell scheme stand, two roll-ups are often enough instead of a backdrop wall. On a corner or island stand it's worth adding a banner or a counter graphic, because visitors approach from more than one side.

ItemTypical formatSpecificationPurpose
Backdrop wall (pop-up or fabric)depends on the system, e.g. 3×3 panelstemplate from the printer, fabric or filmlogo and strapline visible from several metres away
Roll-up banner85×200 cm or 100×200 cmPDF at 1:10, cassette with carry bagone main offer or benefit
LeafletDL (99×210 mm) or A5coated paper 130–170 g/m²offer details to take away
Business card85×55 mm or 90×50 mmboard approx. 350 g/m², often matt laminatedcontact details for a specific person
Poster / counter graphicA2–A1 or counter sizepaper or PVCprice list, new product, show offer
Stickers, vouchersany size / DL, A6self-adhesive paper / 300–350 g/m²giveaway, discount to redeem after the show

Timeline: where to start 6 weeks before the show

The most common mistake is designing everything at once in the final week. Large-format and litho printing take several working days, and on top of that there's proofreading, delivery and a trial set-up. The plan below leaves room for one round of amendments and a possible reprint.

WhenWhat to do
6 weeks beforeexhibitor manual and stand dimensions, objectives, budget, list of materials, choice of backdrop wall system
5 weeks beforedesign concept, strapline, copy, photos, logo in vector format (SVG, PDF, AI)
4 weeks beforebackdrop wall and roll-up artwork on the printer's templates
3 weeks beforeleaflets, business cards, QR code, landing page, scan test
2 weeks beforeproofread all copy, sign off, send files to print
1 week beforecollection, trial set-up of the wall and roll-up, packing, emergency kit
Build-up dayset up, check the lighting, lay out leaflets and business cards

How do you design a consistent stand?

Consistency means the same colours, the same typeface, the same logo and one tone of voice across every item. Each piece has a different job and a different reading distance, though, so don't copy the same layout everywhere. The backdrop wall is read from several metres away, the roll-up from 1–3 m and the leaflet in the hand.

The easiest approach is to start with one master design, such as the roll-up, and adapt the other formats from it. If you need a few design directions to choose from quickly, the packages at plakaty.shop (wielkareklama.eu studio) with 3 or 6 concepts (€24 or €35) let you compare options and then carry the chosen style over to your leaflet and business card.

How many leaflets and business cards should you take?

There's no universal number, because it depends on footfall, your sector and whether you hand leaflets to everyone or only after a conversation. Work it out simply: number of days × expected conversations per day × a 20–30% margin. If you plan to hand leaflets to people walking down the aisle, your print run needs to be considerably larger than the number of conversations.

Count business cards separately for each person on the stand, as each one is giving out their own contact details. It's better to order slightly more than to run out on day two — you can use surplus leaflets in mailings, at the office or at your next show, provided you haven't printed the dates of a show offer on them.

Contact QR code: how big, and where should it go?

A QR code shortens the path from conversation to contact: the visitor scans it and either saves your details straight away or lands on a page with your offer. A practical rule of thumb is that the side of the code should be at least 1/10 of the distance from which it will be scanned. Leave a white border (the quiet zone) at least 4 modules wide around the code — that's 4 of the code's smallest squares.

The code can link to an electronic business card (vCard), a contact form or a landing page built for the show. A dynamic code lets you change the destination URL after printing, and UTM parameters in the link will show how many visits came from the exhibition. Always test the code on a proof printed at final size, using several different phones.

ItemScanning distanceMinimum code size (side)
Business card20–30 cm2–2.5 cm
DL / A5 leaflet20–40 cm2.5–4 cm
Counter posterapprox. 1 m10 cm
Roll-up1–1.5 m10–15 cm
Backdrop wall2–3 m20–30 cm

How do you prepare print-ready files?

Supply small formats (leaflets, business cards, vouchers) as a PDF at trimmed size with 3 mm bleed on every side and a safe area of around 3–5 mm inside the trim line, in CMYK, with fonts outlined or embedded. Photos should be 300 DPI at 1:1, and small black text should be 100% K with no other inks mixed in.

Printers usually accept large formats such as roll-ups and backdrop walls as a PDF at 1:10 scale: an 85×200 cm roll-up becomes an 85×200 mm file. Bitmaps in that file need to be 1000–1500 DPI, which gives 100–150 DPI at 1:1 once enlarged — plenty for something viewed from a distance. Bleed and margins on backdrop walls depend on the system (the end panels wrap around the frame), so always work on the printer's template.

Transport and set-up: what to remember

Transport the roll-up in its original bag, the backdrop wall in a wheeled case or transit crate, and fabric graphics folded according to the manufacturer's instructions. Pack leaflets in boxes of a few hundred — 1,000 A5 leaflets on 130 g/m² paper weigh about 4 kg, so several print runs add up to a serious load.

Check the organiser's build-up times, vehicle access for vans and whether you can ship materials to the venue in advance. A trial set-up at the office a week beforehand will show whether anything is missing and whether the graphics fit the frame.

Checklist

  • Stand dimensions, build height and fire safety requirements checked in the exhibitor manual
  • Logo in vector format and one CMYK colour palette for all materials
  • Backdrop wall and roll-up designed on the printer's templates, PDF at 1:10 scale
  • Leaflets and business cards as PDF with 3 mm bleed, fonts outlined, photos at 300 DPI
  • QR code at the right size with a quiet zone, tested on a printed proof
  • All copy, phone numbers, emails and web addresses personally proofread
  • Leaflet and business card quantities calculated with a 20–30% margin
  • Files sent to print no later than 2 weeks before the show
  • Trial set-up done and emergency kit packed a week before departure

FAQs

What size roll-up should I choose for an exhibition?

The most popular sizes are 85×200 cm and 100×200 cm. The narrower one is lighter and fits more easily on a small stand; the wider one gives more room for graphics and fills the background better. On a 2×2 m stand, two 85 cm roll-ups often replace a backdrop wall.

How many leaflets should I take to an exhibition?

Work it out as: number of days × expected conversations per day × a 20–30% margin. If you're also handing leaflets to people passing in the aisle, increase the run. A leaflet without offer dates can be used after the show too, so a small surplus isn't wasted.

How far ahead of the show should I order printing?

Ideally, send your print files no later than 2 weeks before the exhibition. That leaves time for large-format and litho printing, delivery, a possible reprint and a trial set-up. It's worth starting the overall preparations around 6 weeks beforehand.

How big should the QR code be on a roll-up?

The side of the code should be at least 1/10 of the scanning distance, so on a roll-up read from 1–1.5 m that's 10–15 cm. Leave a white quiet zone 4 modules wide around it and print a dark code on a light background. Test the code on several phones before printing.

Do the backdrop wall, roll-up and leaflets need an identical design?

They need to be consistent, not identical. Colours, typeface, logo and photo style should be shared, but adjust the amount of text to the reading distance: minimal wording on the backdrop wall, full information on the leaflet.

What resolution should artwork for an exhibition backdrop wall be?

For large formats, 100–150 DPI at 1:1 is enough, because the display is viewed from a distance. If you're preparing a PDF at 1:10 scale, bitmaps need to be 1000–1500 DPI accordingly. Logos and text are best kept as vectors.

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